Construction World - Indian Edition | April 2008

Feature - Roofing and Cladding

Crowning Glories

What does it take to build an iconic structure? JANAKI KRISHNAMOORTHI looks at trends in roofing and cladding design.

Did you know? Taipei 101, the world’s tallest building in Taiwan has a tiered silhouette resem-bling a giant glass pagoda. A huge damper helps stabilise the tower in high winds and earthquakes. The Petronas Twin Towers in Kuala Lumpur are a striking glass-and-steel combination designed using Islamic geometric principles. A double-decker sky bridge links the twin towers at the 42nd floor. The Hong Kong & Shanghai Bank building in Hong Kong has a modular design with mega-truss armatures and suspended infill modules allowing for column-free banking halls. All spaces are organised around a central atrium. Century Tower, Tokyo, is a two-layered block of asymmetrical height joined by an open internal atrium. Its façade, a series of eccentrically braced frames that span across the site to allow for a column-free office space, also conforms to seismic engineering requirements. China Central Television (CCTV) headquarters in Beijing, which is to be completed in time for the 2008 Olympics, is a continuous loop of five horizontal and vertical sections creating an irregular grid on the building’s facade with an open centre. The building being built in two sections and then to be joined together - is considered a structural challenge.
These are just a few of several iconic buildings that have been created or are being created around the world. With distinct roof and façade designs, they are not only crowd-stoppers but have also punctuated the skylines of the cities they are located in. They also chronicle the evolution of design styles, functionalism, new techniques in construction, and new generation of materials.

Design dilemma
Where does India stand in this scenario? We do have our distinctive buildings: Taj Mahal, Qutab Minar, Hawa Mahal, Mysore Palace, Red Fort, Victoria Terminus and Bombay High Court. But these are all legacies of bygone eras.
Right now, what we have is a proliferation of look-alike skyscrapers and contemporary facades as an upshot of globalisation on the Indian built environment. True, there are some exceptional buildings. But where are our signature edifices? Perhaps the answer lies in the fact that our structures are driven more by functional needs, and limited by economic compulsions and even gover-nment regulations.
“In our country, the shape of a building, whether it is a roof or façade, is definitely driven by functional needs,” says architect Hafeez Contractor. “But aesthetics also have to be put in place. Form follows function and function follows form; they are inter-related. So is economics. Yet, we have managed to develop many remarkable buildings.” Contractor adds that government regulations also limit the scope of how high or how unique a building can be.
Also, until recently even customers-developers, residential owners, corporate houses were not open to experimentation. “Till a few years ago, the majority of our buildings were designed for a customer with limited comprehension,” says Kalhan Mattoo, Director, Planet 3 Studios Architecture Pvt Ltd, Mumbai. “Now, with evolving customer sensibilities, there is a demand for more than cheap replicas of Greek orders or a poor man’s version of a maharaja’s palace.”
Today, a slew of architectural splendours are reportedly in the making, including Mall of India and Wipro Technologies Development Centre, both in Gurgaon; Sirsuri Technopark in Chennai; Noida Towers; a green township in Pune; and Antila, Mukesh Ambani’s residence in Mumbai. Further, architectural innovations, particularly in roofs and facades, are increasingly seen in institutional and public utility spaces - probably as they also have a functional role to play in these areas.

Functional force
All said and done, in India an iconic building still needs to be more than just a remarkable roof or skin. This is why most of our roofs have remained flat so they can be used for parties and meetings, or facilities like water tanks, lift machine rooms or even solar energy panels. But that doesn’t mean architects have given up on designing interesting roof shapes.
“Creating an iconic roof in a highrise residential or office building is more to do with making a statement,” believes Kiran Kapadia, Director, Kapadia Associates, who designed the Ghansoli railway station in Navi Mumbai with a roof of stainless truss and Zincalume sheeting with Northlite glazing. “It has no functional role. But in buildings like airports and stadiums, the roof becomes integral to the entire structure mainly because you are dealing with large volumes. So here you can easily combine functional and aesthetic aspects. For instance, in such large spaces you can get light and ventilation to the length and breadth of the building only through the roof. That alone gives you wide scope to create interesting roofs.”
Contractor concurs, saying, “The roof is the crowning feature that no doubt determines the character of the building. I have created interesting roof designs even in residential buildings, like in the Hiranandani Complex. But yes, creating iconic roofs in buildings spread over large spans is easier as they also have a functional advantage.” Contractor is the architect behind the remake of Mumbai’s domestic airport terminal building, which is crafted with aluminium composite panels, glass roof and large skylights.
However, facades of buildings are not driven by functional needs alone though it does play a major role. There are facades that make an architectural statement and there are those that are eco-sensitive, climate-sensitive, and even both. “A façade is essentially the public face of a building,” explains Mattoo. “Functionally and aesthetically it has to serve the intended purpose. For a recent project, we designed a skin that breathes effectively, ensuring that the building core remains aerated. That was a design necessity. However, the importance of façade design goes beyond style and scale. It has to respond to the immediate neighbourhood. Many get it wrong in differing too much.”
Kapadia, who has played around with some roofs purely for aesthetic reasons, is still strongly driven by functional aspects. “We look at eco-sensitive aspects like lighting, heat, ventilation and energy efficiency,” he elaborates. “As natural light is important, we try to get it more from the north rather than the south as we also gain a lot of heat from the south. So, in office buildings we locate all office spaces on the north side and spaces that require limited light like toilets on the south. Of course, aesthetics is important but environmental factors drive us as a starting point.”

Materials matter
Yet another driving force behind all new architectural forms is the array of new roofing and cladding materials available in the market, such as colour-coated steel sheets, fibre cement sheets, Teflon-coated fabrics, polycarbonate, glass, and aluminium composite panels. Innovation is the order of the day. For instance, the Building Materials & Technology Promotion Council (BMTPC) and Indian Plywood Industries Research & Training Institute (IPIRTI) have jointly developed a technology for manufacturing bamboo mat corrugated sheets, considered eco-friendly, energy-efficient and cost-effective for roofing. Produced at a pilot-scale facility, they are being used in several demonstration buildings. “There is no dearth of materials available,” says Kapadia. “Today you even get fabric that allows light to come in but keeps the rain out! It is the architect’s exposure and knowledge that makes
the difference.”
But everybody is not ready to experiment with new materials, in Mattoo’s view. “We are so entrenched in heavy, opaque and solid RCC slabs that the lightness of contemporary materials and technology is finding only gradual acceptance,” he rues. Mattoo is currently experimenting with multi-wall polycar-bonate panels, glass-reinforced concrete screens, laser-cut sheet metal, bent glass, live grass and Teflon-coated fabrics for
his projects.
Cost control
Having said that, iconic designs - for aesthetic or functional reasons - certainly don’t come cheap. And that is no doubt a controlling factor in the whole process.
However, Mattoo maintains that
the cost of the product is not always a function of design complexity. “We use sophisticated tools of assessment to minimise wastage of material and labour resources,” Mattoo says. “Thus, seemingly complex designs are modular, repetitive and simple to create. I’m not saying that iconic designs always come cheap. But to close our minds to design possibilities only on the basis of some unsubstantiated numbers should be questioned. A capable designer should be able to work with any reasonable budget.”
True enough. What’s more, even cost is assuming less importance in today’s global competitive market where every architect
is trying to outdo the other in the quest
for the next standout design. May their
tribe increase!


Box

The single roof of the International Institute of Information Technology (IIIT), Pune, is the
most captivating element and spans the entire academic facility. The columns that are solid pylons
in the lower levels manifest as metallic columns in the higher levels supporting the exposed roof.
The roof thus has a two-way support system - it is held up by the column flares from
underneath and the same columns rise and hold up the roof in suspension by means of
steel cables. Additional vertical roofing elements were included in certain directions
to protect the indoors from heavy rains.

This ground + one
structure of Amenity Block, Pune, is designed to blend in with the landscape and draws inspiration from geology and how the ground folds under
pressure from tectonic forces. A grassy lawn for the roof helps reduce direct heat load from the sun. Porous screens on the sides facing the water body bring in conditioned air, maximising the advantage of cool evenings.

1 The roof and façade of Lodha Bellissimo, Mumbai, designed
by Kiran Kapadia,
is shaped to reflect
a sea wave. Aluminium
composite panels with louvres have been used for the roof.

2 The curved sloping roof of Vasant Vilas in Mumbai provides ample ventilation and light.
The roof has been
created with stainless steel clad with wood.

Vidyalankar Polytechnic, Mumbai, is an adapted ground + one industrial shed. The façade was developed after studying students and faculty needs - they wanted a visually arresting, iconic makeover of the old shed. Graphic forms clad the structure in the form of rapid brushstrokes. Even within the limited palette of ACP finishes, solid colours have been
interspersed with some mirror-finish reflective surfaces.

Architect: Hafeez Contractor
Structure details
The terminal has a column free check-in area, which is 105 m in length and 23 m wide with an all-new look comprising of aluminium composite panels, a glass roof, and large skylights. It includes 38 check-in counters and a 1,651 sq m security hold. An extended 180 sq m mezzanine cafeteria oversees the departure lounge. The new terminal has an extended car park with an additional parking capacity of 200 cars.

Project highlights
• One of the most demanding tasks in architecture is to give new form to what already exists. Here the objective was not only to renovate and expand existing buildings, but also to create a new image.
• The motivation for the project was derived from the poetic seduction of aeroplanes with their aura of speed and dynamism. We endeavoured to give a forceful character to the form by using strong sinuous lines.
• The skylight was created after cutting existing reinforced concrete slabs, beams and columns. It warrants natural light into the spaces and is thereby an energy efficient design.
• The area between the entrance canopy and the main building has an attractively landscaped garden.

Architect: Hafeez Contractor
Structure details
Turbhe station occupies a total length of 65.4 m x 27 m, across five platforms and tracks. The station spread over
15,000 sq m has a parking capacity for 175 cars and 250 bikes. The main multi-level car parking area is at the northern corner. Three subways - two for the commuters and one for the general public discharges onto a pedestrian promenade. Further, a pedestrian underpass is introduced at the northern end to cater to traffic from the MIDC area to the nodal side. The ticketing counters are positioned at the centre of the station.

Project highlights
• One of our principal design objectives was to ensure a railway station that would become a ‘new civic symbol’.
• Another intent that inspired the design was the fact that railway stations are gateways to a city. The gigantic arch shaped roof was conceptualised to symbolise an entryway to the city.
• The station has a semi circular massive 84-m roof. An innovative ribbed arch roof design spans across all platforms and its sheer size and magnitude making an imposing assertion.
• Large skylights designed within the roof structure to light up the platform areas below achieve vast, light-filled spaces.
• The station imposes itself as modern and progressive, demonstrated also by the contemporary materials used. Resilient galvalume sheets made of aluminum and zinc (Australian Zincalume) were used for the roof. Usage of clips for fixing joints instead of drilling makes the roof more distinctive.

Architect: Kalhan Mattoo
Structure details
Pre-existing industrial warehouses ada-pted to suit retail conditions.

Project highlights
• A couple of adjoining halls, one of them 50 feet high - bereft of any redeeming features in the interior and the cavernous halls’ barren exterior -presented a unique challenge
• We drew inspiration from the brand logo, specifically the tail of the sea horse and projected it on to the facade.
• In its dramatic avtaar, the tail curled to become out of scale embroidery patterns cut-out in cement asbestos sheets, painted in brand colours. With this design the space acquired a degree of freshness and appeal.
• Cement-based sheets, easy to cut and install and take weathering quite well, were a natural choice.

Architect: Kalhan Mattoo
Project status : Ongoing Design
Structural details
Ground + two spread over a 15,000 sq ft standalone building at the International Biotech Park, Hingewadi, Pune.

Project highlights
• We researched local historical references, studied the immediate climatic conditions and hit upon a uniquely Indian solution for the project - a iali.
• A jali is a geometrically patterned, carved screen. It is porous and in hot climate allows filtered light and ventilation to
pass through. In Pune, many abodes of local rajas had
these screens. In an age of industrially produced building materials and technology, jalis still evoke craftsmanship and the luxury of a bygone era. We interpreted it in a thoroughly contemporary context.
• The glass building was clad with an external skin of patterned jali, an exact reproduction of a local palace window. Punctured with large cut-outs the shape of which was obtained again from local craft and design sources the external screen is a unique take on local design references.
• The jali skin wraps around the building, maintaining a requisite distance from the glass inside, carries on to the terrace area where it provides partial shade over outdoor seating. The shape and the form, cast fascinating shadow patterns on the terrace.
• We anticipate this construct to reduce energy consumption in the building by reducing direct glare.
• We plan to cast components of this jali in glass reinforced concrete and anchor it to the building with steel supports. Currently we are in the process of refining details and building technology to achieve this.

 




 

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