Projects Info | 21 - 27 April 2008

Foreign power equipment suppliers told to manufacture in India

China walled

Affected companies: Dongfang, SCMEC, SEPCO: Advantage: BHEL, L&T

SHRIKANT RAO Mumbai

Chinese equipment manufacturers will now have to climb a veritable wall of riders imposed by the minders in New Delhi to restrict their entry into India's burgeoning power sector. The Centre is planning to make it mandatory for suppliers from China to develop production facilities in the country if they are seeking to bag contracts in future power projects. The upside however is that orders that have already been placed with Chinese manufacturers will not be affected. The Prime Minister is likely to give his signature to the proposal soon. While the government at the Centre claims that the impending directive is aimed at promoting domestic plant equipment suppliers like BHEL, L&T and others, it obviously is intended to curb the Chinese dragon. What has alarmed local manufacturers is the Centre's most recent assessment of generation capacity using Chinese equipment: up to 20,000 MW of new generation capacity in the country is likely to be set up in the country using Chinese equipment between now and 2020. Orders have also been placed with other companies from Korea and Japan. Korean company Doosan has bagged the order to supply super-critical equipment, which is more efficient in burning of coal, to power utility NTPC's 2,000-MW power plant at Sipat in Chhattisgarh. But it is the Chinese equipment juggernaut, which poses the real threat for India's equipment players.

Such is the aggressiveness displayed by the Chinese industry, not to mention the low cost offered, that there has been a sudden rush of orders from various parts of India to cater to various power projects over the next decade. India's Power Ministry is looking to increase capacity to around 78,000 MW in five years.

With the target for 2008-09 being 11,061 MW there is already a huge demand for supply of power plant equipment. Indian manufacturers are however unable to meet the requirements. For example, Dongfang Electric Corporation alone has a manufacturing capacity of 20,000 MW, which is double that of BHEL's capacity. At present the major Chinese suppliers doing business in India are Dongfang Electric Corporation, which is currently parleying with the West Bengal Government, for setting up a manufacturing facility in the State, Sichuan Machinery and Equipment Corporation (SCMEC) and Shandong Electric Power Construction Corporation (SEPCO). For 2008-09 itself Chinese companies are looking to offer 2,300-mw worth of equipment supplies— 600 mw each by Dongfang Electric and Shanghai Electric, and 1,097 mw by CMEC, all of China—for thermal power projects.

Now with the Centre looking to restrict import of equipment by getting overseas manufacturers to set up production facilities in India, the Chinese are likely to be hard hit. Chinese companies have a decided cost advantage over domestic firms as they operate on a larger scale. This is critical because low equipment costs allow Chinese companies to put in lower bids for projects and raise their chances of winning them. The axe on Beijing's strides in India follows complaints to the Prime Minister's Office from leading PSUs like Bharat Heavy Electricals (BHEL).

The state owned equipment major, and other leading vendors like L&T, facing a colossal subtraction of income due to Chinese companies – who in the last few years have taken the lead in grabbing equipment supply contracts for mega power projects – have leveled charges of dumping cheap goods against the latter. Officials maintain that equipment offered by Indian firms was much better than its Chinese competitors – an independent study has established that the plant load factor of projects using domestically manufactured equipment was 90 per cent, while it was 60 per cent in the case of those employing the Chinese version. It is pointed that the government's latest move is intended to arrest, even reverse the recent slowdown in the growth of the capital goods sector.

W(r)ong connections?
With Chinese manufacturers making a beeline for India in the wake of the UMPP projects concerns have been raised in several quarters about the quality of their products. According to feedback received by the Central Electricity Authority (CEA), the Power Ministry's technical wing a few power plants which have sourced equipment like steam generators, turbines and auxiliaries from Chinese manufacturers have begun to experience problems. The government is now looking to initiate an investigation into complaints on critical failures in the quality of plant and machinery supplied during the last two years. One such evaluation was carried out at Balco's Korba Plant where four units of 135 mw each, commissioned from China, are in operation since 2005-06. The scrutiny has been necessitated by the increasing use of Chinese equipment at Indian power facilities. Sepco of China is the engineering, procurement and commissioning contractor, and vendors for steam generators, steam turbines and the generator are Harbin Boiler Works, Dongfang and Zinan Power Equipment, respectively. Though the CEA has given a "generally satisfactory" feedback about the Balco thermal plants, it has voiced concerns over the quality of some parts and machinery including turbines that were crucial to their functioning. Questions are also being raised by the NSG about the ownership of companies to which the Chinese have supplied critical equipment. Indian companies fear that they are losing out to the dragon's emissaries considering the fact that some of them are being patronized by a few states.

Reliance for 3 coal blocks

Reliance Industries is likely to get three coal blocks in Talcher coal fields for its ambitious multi-billion dollar coal to liquid project. Reliance wants to set up a 80,000 barrels per day (4 million tonnes a year) coal-to-liquid plant that would need 30 million tons of coal annually. Sources said the company had sought allocation of three coal blocks - Bankhui, Sakhigopal B and Alaknanda with coal reserves of 500, 600 and 500 million tonnes respectively in the Talcher coal field under the Mahanadi Coal Fields Ltd for the project. But the coal ministry has earmarked the 300 million tonnes Srirampur, 400 million tonnes West of Radhikapur and under exploration Ramchandi blocks for the Reliance project. These blocks are also located in the Talcher coal field area under Mahanadi Coal Fields Ltd.

GMDC keen on Naini

The state-owned mining and mineral company, Gujarat Mineral Development Corporation (GMDC), has initiated talks with the Pondicherry Industrial Promotion and Development Corporation (PIPDC) to mine the entire Naini coal block in Orissa. GMDC and PIPDC had jointly bagged the Naini block, which has 500 million tonnes of coal deposits, for mining from the central coal ministry in 2007. In order to achieve better synergies with PIPDC, GMDC is keen to mine the entire block. The ministry of coal had allocated half the block, with coal reserves of 250 million tonnes to GMDC and the remaining to PIPDC.

Tatas, MMTC plans SPV
India's largest private sector steel maker Tata Steel is forming a special purpose vehicle (SPV) with state-owned MMTC for acquiring gold and diamond mining businesses abroad. MMTC would hold 26 per cent stake in the proposed venture, leaving 76 per cent to the Tatas. The venture is likely to start operations by acquiring mining rights for diamond in Angola and Namibia before venturing in other African markets. The SPV would also explore business opportunities in iron ore and coal mining abroad through acquisitions or fresh mining rights.


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